Each side piece was cut to exact length and fastened securely to the the workbench.
Then the grooving began to a syncopated rhythm that matched the undulations in the mahogany's playful grain. In other words, every time the grain changed I had to adjust the direction I was pushing the dado plane in to avoid serious tear out. Eight hours of dancing to this funky beat produced a pile of wood chips.
It also produced the eight very satisfying grooves that would hold the top and bottom panels tightly but still allow for some seasonal wood movement.
| The dado plan in action. |
| Each groove needed two passes to create the width. This is one end after the first pass. |
| You can faintly see the layout lines for the box joints. |
Cheers!